Laser cladding differs primarily from thermal spray, plasma coating, and arc welding due to the laser's highly focused heat source. This results in: • Full metallurgical bond: No flaking, chipping, cracking, or peeling. • Minimal voids or porosity: Dense, high-quality coating. • Low heat input: Reduced thermal distortion and follow-up operations. • Small heat-affected zone: Increased part strength. • Low dilution: Pure clad layer with better properties. • Thinner clad layers: Reduced material co
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